smarty
smarty Overview
A family of networkable, DIN rail mounting, programmable controllers with digital and analog I/O.
drive.web smarty UACs are offered in a variety of configurations . . .
smarty dw240

smarty dw210


smarty dw240

smarty dw240 series
The world’s most advanced Universal Automation Controller
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Advanced Motion Control
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Smart Process Control
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Distributed, deterministic processing over Ethernet
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Homogeneous integration for drives, HMIs, remote I/O
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savvy system design tools
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Right for the IIoT future
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Easy, intuitive, affordable, expandable
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For systems of any size or complexity
The dw240 series comes fully loaded:
- Install a dw240 on the customer interface terminal rail to save on wiring and installation costs!
- Floating point math for accurate and complex calculations.
- Count and Frequency with 64-bit count for precision positioning; to 1MHz input, 500kHz output.
- High speed event inputs for position markers and registration.
- Processing and networking speeds that are up to 10 times faster than the dw210, especially with larger configurations.
- Increased storage; four times more capacity.
- Up to six frequency inputs with multiple modes.
- Up to two current inputs; 0 to 20mA, 4-20mA.
- Up to two encoder inputs.
- Up to seven timing outputs with multiple modes to 500kHz; frequency, stepper, and digital.
- Real-time clock with optional battery back up. Low-power mode allows real time clock to run without power from coin cell battery, USB power, or 24-hour internal storage.
- Sensor bus for large, smarty-dedicated networks to be announced.
- XIO, Extended I/O port for up to 10 fast-updating modules with up to 16 I/O on each. Modules for high current, high voltage, precision analog, load cells and more are planned.
- Every dw240 comes fully equipped with dw build options -04 -05 -06 -10 -25 -26 -29 -39 as standard! (smarty2 and above)
The smarty dw240 series controller consists of a “cassette” that connects directly to system field wiring via four alternative, passive “terminal carriers”. This means big installation savings!
smarty1
Basic Universal Automation Controller – 37 Terminals – Analog and Digital I/O
Generic Stock Build Includes:
100baseTX Ethernet, auto-negotiating, USB microB
Power: 24VDC
dw build options -04, -05, -25, -26
Clamp Terminals, DIN Rail Mounting
- 8 AI . . . analog in, -11V to +11VDC, 100KΩ, up to 1kHz
(can be used as digital inputs) - 8 AO . . . analog out, ~0.2 to +10.5VDC, 10mA, up to 1kHz
(can be used as DO or reference voltages) - 8 DI . . . digital in, 100KΩ, 8V threshold, ±3V hysteresis, 50V max, up to 1kHz
(can also be used as event inputs) - 8 DO . . . digital out, 24V source, up to 350mA (shared), over current protected
smarty2
Advanced Universal Automation Controller – 37 Terminals – Analog and Digital I/O
Generic Stock Build Includes:
100baseTX Ethernet, auto-negotiating, USB microB
XIO Port for extended I/O options
Battery backup for realtime clock
Port Options for CAN & ModbusRTU
Power: 24VDC
dw build options -04, -05, -06, -10, -25, -26, -29, -39
Master Modbus RTU (unisolated), Clamp Terminals, DIN Rail Mounting
- 8 AI . . . analog in, -11V to +11VDC, 100KΩ, up to 1kHz
(can be used as digital inputs) - 8 AO . . . analog out, ±10.5VDC, 10mA, up to 1kHz
(can be used as DO or reference voltages) - 8 DI . . . digital in, 100KΩ, 8V threshold, ±3V hysteresis, 50V max, up to 1 KHz
(can also be used as event inputs) - 8 DO . . . digital out, 24V source, up to 350mA (shared), internally current limited
smarty3
Advanced Universal Automation Controller – 61 Terminals – with encoder and steppers
Generic Stock Build Includes:
100baseTX Ethernet, auto-negotiating, USB microB
XIO Port for extended I/O options
Battery backup for realtime clock
Port Options for CAN & ModbusRTU
Power: 24VDC
dw build options -04, -05, -06, -10, -25, -26, -29, -39
Master Modbus RTU (unisolated), Clamp Terminals, DIN Rail Mounting
- 8 AI . . . analog in, -11V to +11VDC, 100KΩ, up to 1kHz
(can be used as digital inputs) - 8 AO . . . analog out, ±10.5VDC, 10mA, up to 1kHz
(can be used as DO or reference voltages) - 8 DI . . . digital in, 100KΩ, 8V threshold, ±3V hysteresis, 50V max, up to 1 KHz
(can also be used as event inputs) - 8 DO . . . digital out, 24V source, up to 350mA (shared), internally current limited
- 4 FT . . . Frequency/Timing
Frequency/Event input: 5V max, up to 100kHz
Frequency/Stepper output: 5V sinking, up to 350mA (shared)
F inputs can be used as event inputs or digital inputs
F outputs can be used to generate frequency, control stepper amplifiers, or as digital outputs - 1 AB . . . Encoder, differential inputs (5.5V max), up to 1MHz
smarty4
Advanced Universal Automation Controller – 103 Terminals – with encoders, steppers, and more!
Generic Stock Build Includes:
100baseTX Ethernet, auto-negotiating, USB microB
XIO Port for extended I/O options
Battery backup for realtime clock
Port Options for CAN & ModbusRTU
Power: 24VDC
dw build options -04, -05, -06, -10, -25, -26, -29, -39
Master Modbus RTU (unisolated), Clamp Terminals, DIN Rail Mounting
- 8 AI . . . analog in, -11V to +11VDC, 100KΩ, up to 1kHz
(can be used as digital inputs) - 8 AO . . . analog out, ±10.5VDC, 10mA, up to 1kHz
(can be used as DO or reference voltages) - 8 DI . . . digital in, 100KΩ, 8V threshold, ±3V hysteresis, 50V max, up to 1kHz
(can also be used as event inputs) - 8 DO . . . digital out, 24V source, up to 350mA (shared), internally current limited
- 2 CI . . . Current Input, 4-20mA, 0-20mA, 20-4mA, 20-0mA, 100Ω
- 6 FT . . . Frequency in: up to 100KHz, 30V max, 100KΩ with pull-up or pull-down
(can be event or digital inputs) - 7 TO . . . Timing Output, up to 500kHz, 30V max, sinking, pull-up, up to 350mA (shared)
(for frequencies, steppers or DO) - 2 ABZ . . . Encoders, EIA-422/485 differential (5V max), up to 1MHz
- 2 AB . . . Reconnect terminals for encoders
and the new smarty6
Advanced Universal Automation Controller – 103 Terminals – with encoders, steppers, and more!
Generic Stock Build Includes:
100baseTX Ethernet, auto-negotiating, USB microB
XIO Port for extended I/O options
Battery backup for realtime clock
Port Options for CAN & ModbusRTU
Power: 24VDC
dw build options -04, -05, -06, -10, -25, -26, -29, -39
Master Modbus RTU (unisolated), Clamp Terminals, DIN Rail Mounting
- 8 AI . . . analog in, -11V to +11VDC, 100KΩ, up to 1kHz
(can be used as digital inputs) - 8 AO . . . analog out, ±10.5VDC, 10mA, up to 1kHz
(can be used as DO or reference voltages) - 8 DI . . . digital in, 100KΩ, 8V threshold, ±3V hysteresis, 50V max, up to 1kHz
(can also be used as event inputs) - 8 DO . . . digital out, 24V source, up to 350mA (shared), internally current limited
- 2 CI . . . Current Input, 4-20mA, 0-20mA, 20-4mA, 20-0mA, 100Ω
- 6 FT . . . Frequency in: up to 100KHz, 30V max, 100KΩ with pull-up or pull-down
(can be event or digital inputs) - 7 TO . . . Timing Output, up to 500kHz, 30V max, sinking, pull-up, up to 350mA (shared)
(for frequencies, steppers or DO) - 2 ABZ . . . Encoders, EIA-422/485 differential (5V max), up to 1MHz
- 2 AB . . . Reconnect terminals for encoders
smarty dw240
Models & Options
Model | smarty1 | smarty2 | smarty3 | smarty4 | smarty6 |
Full Featured PLC Functions | ✓ | ✓ | ✓ | ✓ | ✓ |
Advanced Process Control | ✓ | ✓ + winders |
✓ + winders |
✓ + winders |
✓ + winders |
Basic Motion Control | – | ✓ | – | – | – |
Advanced Motion Control | – | – | ✓ | ✓ | ✓ |
drive.web distributed control | ✓ | ✓ | ✓ | ✓ | ✓ |
100baseTX Ethernet | ✓ | ✓ | ✓ | ✓ | ✓ |
Modbus TCP/IP & EIP/PCCC | ✓ | ✓ | ✓ | ✓ | ✓ |
USB microB port | ✓ | ✓ | ✓ | ✓ | ✓ |
8 analog inputs | ✓ | ✓ | ✓ | ✓ | ✓ |
8 analog outputs | ✓ (unipolar outputs) |
✓ (bipolar outputs) |
✓ (bipolar outputs) |
✓ (bipolar outputs) |
✓ (bipolar outputs) |
8 digital inputs | ✓ | ✓ | ✓ | ✓ | ✓ |
8 digital outputs | ✓ | ✓ | ✓ | ✓ | ✓ |
4 status LEDs | ✓ | ✓ | ✓ | ✓ | ✓ |
XIO extended I/O port | – | ✓ | ✓ | ✓ | ✓ |
Battery backup for clock | – | ✓ | ✓ | ✓ | ✓ |
ModbusRTU master (slave optional) | – | ✓ | ✓ | ✓ | ✓ |
Optional drive interface | – | ✓ | ✓ | ✓ | ✓ |
Frequency inputs/outputs | – | – | 4 frequency inputs or timing outputs (2 steppers) | 6 frequency inputs + 7 timing outputs (3 steppers) | 6 frequency inputs + 7 timing outputs (3 steppers) |
Encoder | – | – | 1 encoder, differential AB + reconnect terminals | 2 encoders, differential ABZ + reconnect terminals | 2 encoders, differential ABZ |
drive.web options included | -04, -05, -25, -26 | -04, -05, -06, -10, -25, -26, -29, -39 | -04, -05, -06, -10, -25, -26, -29, -39 | -04, -05, -06, -10, -25, -26, -29, -39 | -04, -05, -06, -10, -25, -26, -29, -39 |
Core UAC | dw241-BX-C1CD | dw240-DM-C2#D | dw240-DM-C3#D | dw240-DM-C4#D | dw240-DM-C6PD |
P2 Vector Drive UAC | – | dw244-DM-C2#D | dw244-DM-C3#D | dw244-DM-C4#D | dw244-DM-C6PD |
E3 Industrial Drive UAC | – | dw248-DM-C2#D | dw248-DM-C3#D | dw248-DM-C4#D | dw248-DM-C6PD |
CANopen UAC | – | dw249-DM-C2#D | dw249-DM-C3#D | dw249-DM-C4#D | dw249-DM-C6PD |
KEY: # can equal S or C where S equals Screw terminals and C equals Clamp terminals. P = Plug-in terminals |
smarty dw240
Dimensions
Model | smarty1 | smarty2 | smarty3 | smarty4 | smarty6 |
Height (ins) | 3.4″ | 3.4″ | 3.4″ | 3.4″ | 4.09” |
Height (mm) | 87 | 87 | 87 | 87 | 104 |
Width (ins) | 4.2″ | 4.2″ | 5.5″ | 8.3″ | 1.06” |
Width (mm) | 105 | 105 | 140 | 210 | 27 |
Depth (ins) | 3.1″ | 3.1″ | 3.1″ | 3.1″ | 4.96” |
Depth (mm) | 77 | 77 | 77 | 77 | 126 |
Weight (lbs) | – | – | – | – | – |
Weight (kg) | – | – | – | – | – |
smarty dw240
Manuals & Downloads
smarty dw210
Smart Distributed Control Concept
- No system bandwidth degradation with systems of any size
- One completely homogeneous environment for drives, controls, operator stations, i/o – everything!
- Complete data consistency throughout a system
- The ability to store the entire system configuration in the controllers for easy field total access
- The ability to manage total system program thread and hierarchy
- Consistent multi-level password protection
Key Features
- Ethernet peer-to-peer networking
- Gateway options for ModbusTCP/IP, EIP, CANopen and others
- Internet access
- Graphical Signal Flow Diagram system documentation
- Additional i/o
- Easy interface to most operator stations, PLCs, SCADA, etc.
- Event driven emails from devices
Precision
- 16-bit integer basic arithmetic
- 32-bit floating point calculator functions
- 64-bit encoder pulse counting
Standard savvyPanel Library
For iPad, iPhone, and touchscreen PC operator stations with arrows, meters, start and stop pushbuttons.
Standard Function Block Library
- Adders, Subtracters, Multipliers, Dividers, Clamps, Switches, Logic
- Event driven email messages
- Full featured PI controllers
Optional Function Block Libraries
- Advanced Process Control & PLC
- Winder Control
- Advanced Math
- Encoder Position & Indexing
Standards
CE, FCC part 15, IECS-003, UL/cUL in 2014
smarty…Controllers with a wide range of i/o
Used for all programmable control, peer-to-peer Ethernet networking and system integration tasks.
Standard Features
- USB port for easy system wide programming and control
- Easy interface to most drives
- Use networked or stand alone
- Internet accessible
- Peer to peer, deterministic, Ethernet networking, 100baseTX or 10baseT Ethernet with auto-negotiation Full duplex supported
- Auto-MDIX per IEEE802.3ab (auto-crossover resolution) Optional Power over Ethernet (PoE, IEEE 802.3af)
- drive.web distributed control
- Intuitive, graphical function block programming tools
- Complete graphical configuration & documentation data stored in devices
- 16 basic i/o terminals each configurable includes:
- 8: ±10V, 16 bit analog in or out or 24V digital in
- 8: 0-10V 16 bit analog in or 24/12/5V dig in or 24V dig out, source or sink
- Firmware field upgradable
- All circuit boards conformal coated for very high reliability
- SNTP server time/date synchronization support
- 100% backward compatible with all existing drive.web installations
Optional Features
- Full savvyPanel touchscreen PC and iOS device capability
- Encoder input without marker
- 1 or 2 isolated or unisolated RS485 ports
- High voltage digital i/o isolator
- 6 additional digital inputs
- 4 channel 20KHz frequency i/o
- 24 channel extended digital i/o
- 2 channel stepper drive controller – pulse, direction & fast event inputs
- External thermocouple and RTD inputs
- ModbusTCP/IP, ModbusRTU, EIP/PCCC
- USB port for system wide programming
Models
dw210 | smarty for standalone or networked applications General purpose programmable controller or drive interface controller |
dw212 | smarty dedicated automation controller for E2 General Purpose AC Drives |
dw213 | smarty dedicated automation controller for ODP Sensorless Vector Drives |
dw214 | smarty dedicated automation controller for P2 Closed Loop Vector Drives |
dw214S | smarty dedicated automation controller for SEW MLTP Closed Loop Vector Drives |
dw215 | smarty dedicated interface controller for Yaskawa F7 drive |
Options
* Options are mutually exclusive | X = Available if not excluded
Function Block Libraries | dw210 | dw212 | dw213 | dw214 | dw215 | |
-05 | Advanced Process Control Function Block Library (FBL) (comparators, profilers, presets, latches, filters, counters, timers, PIDs and more) |
X
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X
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X
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X
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X
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-06 | Winder Control FBL (dia. calc., taper tension., torque comp.) |
X
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X
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X
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X
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X
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-10 | Advanced Math FBL (trigonometric, log, exponential) |
X
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X
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X
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X
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X
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-11 | Encoder Control FBL (shaft lock, indexing, registration for Options 40-44) |
X
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X
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X
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X
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X
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-29 | Solar FBL with sun position calculator |
X
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X
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X
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X
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X
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-36 | Motion Control FBL with trapezoidal motion & cam profile |
X
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X
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X
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X
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X
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Communications Options | dw210 | dw212 | dw213 | dw214 | dw215 | |
-04 | Ethernet Modbus TCP/IP slave |
X
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X
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X
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X
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X
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-25 | Ethernet EIP/PCCC interface for AB PLCs |
X
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X
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X
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X
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X
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-14 | Power over Ethernet (2W max external load) |
X
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X
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X
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X
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X
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-17* | ModbusRTU slave (RS485) isolated port |
X
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X
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X
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X
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X
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-18* | ModbusRTU slave (RS485) isolated port + external encoder module interface port |
X
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X
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|||
-19* | ModbusRTU slave (RS485) isolated port + ModbusRTU (RS485) master unisolated |
X
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X
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|||
-23* | ModbusRTU master (RS485) isolated port + external encoder module interface port |
X
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X
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I/O Options | dw210 | dw212 | dw213 | dw214 | dw215 | |
-24* | 6 extra digital inputs, 24V |
X
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X
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X
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X
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X
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-26 | savvyPanel iPad/iPhone & touch screen PC operator station interface |
X
|
X
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X
|
X
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X
|
-27* | Frequency i/o, up to 20KHz. 2 ~in, 2 ~i/o, with 12V, 400mA regulated power supply |
X
|
X
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X
|
X
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X
|
-30 | 115VAC digital i/o voltage isolator, up to 2 per smarty (not CE certified) (each with 2, NO contacts + common and 4, 115VAC inputs + common) |
X
|
X
|
X
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X
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X
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-31 | 230VAC digital i/o voltage isolator, up to 2 per smarty (not CE certified) (each with 2, NO contacts + common and 4, 230VAC inputs + common) |
X
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X
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X
|
X
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X
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-37* | 2 channel stepper drive controller – pulse, direction & fast event inputs |
X
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X
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-38* | 2 ch. stepper drive controller – pulse, direction & i2i port for encoder option -42-45 |
X
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X
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Encoder I/O Options | dw210 | dw212 | dw213 | dw214 | dw215 | |
-15* | Internal encoder input (2-24V, differential A & B (no marker) w/5VDC encoder supply) |
X
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X
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X
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X
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X
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-16* | External encoder module interface port smarty external encoder module (needs a smarty dw210 option -16, -18, -22 or -23) |
X
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X
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X
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X
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X
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-42-45 | 2 ext encoder, 2-24V, marker, 5VDC o/p; 2x 24V event in, RS422 RTX |
X
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X
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X
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X
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X
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-42-46 | 2 ext encoder, 24V retransmit outputs (±1A, ±1B, ±2A, ±2B) |
X
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X
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X
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X
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X
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drive.web Manuals and Downloads
Contact
a division of Bardac Corporation
Address: 40 Log Canoe Circle
Stevensville, MD 21666
Phone: (410) 604-3400
Toll Free: 1-888-667-7333
(1-888-ON SPEED)
Fax: 410-604-3500
email: info@driveweb.com